Turning Crisis into Competitiveness: How Nithin S. Rao Engineered a $100M Manufacturing Turnaround

Nithin Subba Rao, a Six Sigma Black Belt and manufacturing excellence leader, drove a $100M turnaround of a U.S. facility once losing $20M annually. Through data-driven strategy, lean manufacturing, and continuous improvement, he cut scrap from 20% to …


This content originally appeared on HackerNoon and was authored by Sanya Kapoor

Nithin Subba Rao, a Six Sigma Black Belt and manufacturing excellence leader, drove a $100M turnaround of a U.S. facility once losing $20M annually. Through data-driven strategy, lean manufacturing, and continuous improvement, he cut scrap from 20% to 6%, reduced $2.5M in overtime to $150K, and turned crisis into sustainable competitiveness.


This content originally appeared on HackerNoon and was authored by Sanya Kapoor


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Sanya Kapoor | Sciencx (2025-10-29T07:36:30+00:00) Turning Crisis into Competitiveness: How Nithin S. Rao Engineered a $100M Manufacturing Turnaround. Retrieved from https://www.scien.cx/2025/10/29/turning-crisis-into-competitiveness-how-nithin-s-rao-engineered-a-100m-manufacturing-turnaround-2/

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" » Turning Crisis into Competitiveness: How Nithin S. Rao Engineered a $100M Manufacturing Turnaround." Sanya Kapoor | Sciencx - Wednesday October 29, 2025, https://www.scien.cx/2025/10/29/turning-crisis-into-competitiveness-how-nithin-s-rao-engineered-a-100m-manufacturing-turnaround-2/
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